CFD simulation of a solar power plant under extreme winds
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Wind impact on a solar power plant.

CFD study of wind pressures to optimise the panel design and reduce the steel tonnage of a photovoltaic power plant.

Project
Solar power plant — Wind impact
Year
2024
Client
NC
Location
Montpellier — France
Type
Air & Wind
Discuss a project

Optimising a solar power plant through a CFD study of wind pressures

The mission carried out by EOLIOS Engineering

An in-depth study of the wind pressures was carried out on a solar power plant, with the aim of optimising the panel design and reducing the steel tonnage used, while complying with local requirements. Thanks to EOLIOS's CFD expertise, advanced simulations made it possible to assess the forces exerted by the wind in various configurations.

This detailed analysis made it possible to propose bespoke solutions, guaranteeing optimal strength and stability of the panels, while optimising the use of resources and complying with the local standards in force.

Studying wind pressures is a crucial step in improving the efficiency of solar power plants, reducing their costs, ensuring their durability and minimising their environmental impact.

The essentials. CFD study of the wind pressures on a solar power plant in Montpellier : Eurocode EN 1991-1-4 wind model, fine 3D geometry of each panel (airflow masks), several directions tested to retain the most critical scenario. Pressure coefficients and overall forces feed a mechanical study that reduces the steel tonnage : savings and a lower carbon footprint, at equal strength.

Eurocode 1
EN 1991-1-4 wind model
Multi-direction
most critical wind scenario retained
− steel
optimised tonnage, reduced cost and CO₂
Montpellier · photovoltaic plant Eurocode EN 1991-1-4 3D model · every panel Pressure coefficients by zone Mechanical study · deformations
Streamlines around a solar power plant
Streamlines around a solar power plant

Numerical modelling of the wind

The wind models used

The wind model is based on the Eurocode 1 (EN 1991-1-4) standard. This approach makes it possible to determine the maximum loads to which the structures would be subjected in the event of strong wind, in order to size the plant's components accordingly and limit the risk of damage in bad weather. The model takes into account the variability of the wind with height, as well as factors such as the geographical location, the local orography, the seasonal and directional coefficients, the type of surrounding terrain and the turbulence intensity.

This multi-factor model guarantees accurate results that comply with the regulatory requirements. To obtain a complete picture of the loads exerted by the wind on the panels, different wind directions were taken into account, making it possible to identify the most critical scenario and adapt the design of the structures.

Definition · Eurocode 1 (EN 1991-1-4)

European standard for the wind actions on structures. It provides the reference wind speed by geographic zone, altitude, terrain and season, the regulatory starting point for sizing that CFD then refines.

Reference wind-speed maps — Eurocode
Reference wind-speed maps — Eurocode
Wind profile used
Wind profile used

Geometry and modelling of the photovoltaic plant

To guarantee accurate simulations, the geometry of each panel was meticulously modelled in 3D. This approach faithfully reproduces reality by taking into account the position of each panel relative to the others, and makes it possible to analyse the airflow masks formed by their arrangement, the zones where the wind is disturbed or slowed by the presence of the panels.

Definition · Airflow mask

The shelter effect a panel exerts on those behind it. The row arrangement creates protected zones and exposed ones ; only a full 3D geometry captures this, where a generic formula ignores it.

3D model of the studied portion of the photovoltaic plant
3D model of the studied portion of the photovoltaic plant

CFD study for the design

Carrying out a CFD (computational fluid dynamics) study on a photovoltaic plant offers several advantages. CFD allows a detailed analysis of the wind flows around the panels, essential to understanding the forces exerted on the structures and assessing the mechanical loads on the panels and the surrounding components.

While approximate standard values can be obtained for simple geometries from datasets such as Eurocode 1, it is often necessary to take into account a more precise geometry, the impact of the number and arrangement of the panels and other parameters specific to the case studied. The CFD approach makes it possible to better understand the influence of these factors on the flows and therefore on the pressures generated.

Worth remembering. CFD does not replace the Eurocode, it refines it : by incorporating the real arrangement of the panels, it avoids blanket oversizing and secures sizing as accurately as possible, saving material and cost at equal safety.

Streamlines around a solar-panel support
Streamlines around a solar-panel support

Results of the CFD studies

Computing the wind forces and pressures

This study made it possible to obtain accurate data on the pressures exerted at every point of the structures. A detailed map of the mean pressures by zone was generated, and pressure coefficients were calculated for each zone, giving the variations in mean pressure as a function of the wind speed.

Definition · Pressure coefficient

A dimensionless number linking the local pressure on a surface to the wind speed. Once calculated per zone, it gives the pressure for any design speed, without re-running a full computation.

The overall forces exerted on each structure were calculated: the pressure effects on the lower and upper faces of the panels were taken into account, combined and integrated over the surfaces to obtain an overall force, whose point of application is determined, crucial to understanding how these forces are taken up by the panel supports.

Structural study of a solar power plant — wind loads on the panel support structures.
Wall pressure under a solar-panel support
Wall pressure under a solar-panel support
Pressure on the plant's panels
Pressure on the plant's panels

Mechanical study for an optimised design

Thanks to the accurate data on the forces and pressures, mechanical studies make it possible to optimise the sizing of the structures: optimal thickness of the supports or feet, or optimal number of feet, while ensuring sufficient rigidity to withstand the loads induced by the wind.

Deformation of a panel support — initial design
Deformation of a panel support — initial design
Deformation of a panel support — optimised design
Deformation of a panel support — optimised design

By optimising these parameters, we guarantee that the plant is able to withstand the strongest winds — and therefore the safety and durability of the installation. By minimising the amount of raw material without compromising strength or functionality, significant savings are also achieved.

This translates into economic benefits for the operators, but also environmental benefits, by reducing the carbon footprint associated with the materials used.

Expertise: wind pressure on buildings, Eurocode 1
FAQ

Frequently asked questions

Wind pressure, Eurocode and structural optimisation of a solar power plant.

Why study the wind pressure on a solar power plant?

Wind is the main load acting on the panels and their supports. Quantifying it well makes it possible to size the structures as accurately as possible : neither undersized (risk of failure) nor oversized (wasted steel).

What does CFD add compared with the standard Eurocode values?

The Eurocode gives approximate values for simple geometries. CFD takes into account the real geometry of the panels, their number and their arrangement (airflow masks), for far more representative pressures. See also the extreme-wind study on solar power plants.

What is a pressure coefficient?

A dimensionless number linking the local pressure on a surface to the wind speed. Calculated per zone, it gives the pressure for any design wind speed.

How does the study reduce the steel tonnage?

By knowing the forces precisely, the mechanical study optimises the thickness and the number of feet of the supports : just enough to resist, hence savings in material and a reduced carbon footprint.

Which wind sizes the plant?

The reference extreme wind from the Eurocode, tested over several directions to retain the most critical scenario. The CFD approach also remains an alternative to wind-tunnel testing.

Summary

Video summary of the study

CFD study of wind impact on a solar power plant: extreme winds per the Eurocode and structural resistance of the panels.

Video summary of the study · EOLIOS Engineering
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