Stainless-steel thermal storage tank
Home/Industrial Process/Water loops & thermal storage
Expertise · Industrial Process

Water loops & thermal storage tanks.

EOLIOS optimises your thermal storage tanks through CFD simulation: stratification, thermocline thickness, compartmentalisation and diffuser design to smooth power peaks and reduce costs.

Stratification & thermoclineCompartmentalisation & diffusersReading 5 min
Scroll
Optimal stratification

Hot water on top, cold at the bottom: a thin thermocline is the mark of efficiency.

Diffusers & compartmentalisation

Laminar flow at the inlets/outlets to avoid mixing the regions.

Energy savings

Off-peak storage, peak smoothing and heat-pump optimisation.

01 — Thermal tank

Thermal-tank study

EOLIOS optimises thermal storage tanks: a buffer tank is a widely proven technology for storing heat energy (hot or cold) during off-peak hours.

Design

  • Design, analysis, optimisation
  • Temperature distribution
  • Thermocline thickness

Analyse

  • Compartmentalisation study
  • Transient study
  • Laminar flow

Optimise

  • Energy optimisation
  • Heat-pump optimisation
  • Pressure-loss calculation

Coupled with cooling systems (heat pump), this tank makes it possible to use the stored energy at peak hours, minimising consumption costs and smoothing peaks in power demand.

02 — How it works

How thermal storage works

Water-based thermal storage

In a chilled-water storage system, thermal energy is stored as cold water in a stratified buffer tank containing both cold water and warm return water. During charging, the chilled water is pumped to the bottom of the tank while an equal amount of warm water is drawn off at the top; during discharging, the cold water is drawn off at the bottom and the warm water reintroduced at the top. A thermal stratification then occurs: the warm water (low density) stays at the top, the cold water (high density) settles at the bottom.

CFD simulation of temperature distribution in a storage-tank vessel
Temperature distribution over time — storage tank
03 — Optimisation

How to optimise a thermal storage tank?

Optimising the thermocline height

The thermocline is the transition region (temperature gradient) between the hot and cold zones; of low energy value, it moves from bottom to top during charging and the reverse during discharging. Its thickness represents the inefficiency of the tank: the more efficient the tank, the thinner the thermocline. Stratification depends on:

  • the temperature loss to the environment by conduction (insulation);
  • the tank design (height and diameter favouring stratification);
  • the design of the inlet and outlet diffusers (laminar flow avoiding mixing);
  • the physical compartmentalisation and the choice of specific diffusers.

Optimisation through CFD simulation

Through CFD simulation, EOLIOS supports the design of your tanks: mapping the temperature distribution, predicting the thermocline thickness optimised through testing, designing and optimising the number of compartments, visualising the flow throughout the tank, and predicting the temperature, velocity and pressure at every point and at every moment of the process.

CFD simulation of a water thermal storage tank
04 — Water loop

Study of the temperature evolution of the water loop

To calculate the temperature evolution of a water loop at the tank outlet, several physical phenomena are taken into account:

  • Tank energy balance: energy exchanged between the water and the tank (thermal capacity, losses, internal exchangers);
  • Thermal losses: depending on the design, the insulation and the inside/outside temperature difference;
  • Water flow rate in the loop: influenced by the exchanger power, the temperature difference and the hydraulic resistance;
  • Heat exchange with the environment: gains or losses depending on the conditions (e.g. cold airflow).
Calculation of the water temperature distribution at the outlet of a storage tank
Evolution of the water temperature at the tank outlet

Depending on these factors and the dynamics of the loop, a mathematical model — often based on differential equations — calculates the evolution of the temperature over time.

Expertise: network pressure loss & erosion

Expertise: cold-water loop & technical rooms (data center)

Media library · Industrial Process

Storage, in stratification.

Buffer tanks and water loops: our simulations optimise thermal stratification and the inlets/outlets.

The whole media library
Thermal stratificationStorage tank
Warehouse — temperature
Pressure loss — network
Use cases · Sectors

Where do we optimise thermal storage?

As soon as a site seeks to smooth its power peaks or store heat/cold, the stratification of the tank drives efficiency. Here are the typical contexts.

Industrial Process — on the same topic

Continue exploring.

Thermal storage is designed alongside network studies and equipment thermal behaviour. Discover our related expertise.

Have a project?

The simplest thing is to talk it through together.

A storage tank to design, a thermocline to refine, a water loop to model? Our engineers map the stratification and optimise your diffusers through CFD.